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32961757
ASSOCIATED REFRACTORIES & MINERALS
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Refractories Bricks
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Silica Ramming Mass
Low Cement Castable
Most Popular Products
Tunnel Kilns
Tunnel Kilns
Surrounding Block
Surrounding Block
Carbon Magnesia Bricks
Carbon Magnesia Bricks
Clay Made Bricks
Clay Made Bricks

Refractories Bricks
Associated Fused Mullite
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Associated Fused Mullite

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We are one of the leading manufacturers and suppliers of top-quality Associated Fused Mullite that belong to the class of rare minerals consist of aluminum silicate. It is commonly used as an important constituent in ceramic, refractory materials, insulators, and porcelains. It has a high thermal resistance with a capability of 1810 degrees Celsius. It is available in different grain sizes as per the customer demands. Associated Fused Mullite availed by us is in high demand due to its high chemical purity, low thermal expansion, and high thermal shock resistance.



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Tunnel Kilns
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Tunnel Kilns

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Provided tunnel kiln adopts advanced connection assembly technology that promotes its relocation without much hassle. Interior of this kiln is aluminum fiber insulated to maintain ambient internal temperature. It comprises of fired and dryer kilns. Aging warehouse of this kiln is used for processing of raw materials. This PLC controlled tunnel kiln has internal temperature controlling and adjusting arrangement. Suitable for producing hollow as well as solid bricks, this furnace has low operating cost. This kiln can be fueled by gas/coal/furnace oil.
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Surrounding Block
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Surrounding Block

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Surrounding Block is used for outdoor application purpose. This type of round shaped block is installed around trees to safeguard these against various external damages. Special design of this block promotes passing of adequate air and ensures uninterrupted passing of water through the soil for overall growth of trees. Made of premium grade concrete, this type of Surrounding Block is fortified by sing metal bar of specific length. Reusable quality, high strength and environment friendly quality are the key characteristics of this block.

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Pouring Refractories
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Pouring Refractories

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Our corporation is one of the top most manufacturers and exporters of industry, indulged in offering a superior quality Pouring Refractories to our clients based across the market. Manufactured using ultra modern machines, we offered these refractories in different size and specifications as per application requirement. Used in steel plants and other steel industries for various pouring applications, these Pouring Refractories are available for our customers at market leading price range.

Features

  • Easy to fit
  • Highly reliable
  • High grade material used

Pouring Refractories

Approximate  Analysis 
A12O3  30.82% 
SiO2  64.11% 
Porosity  22% 
P.C.E  Cone 30 

This quality - low in porosity is specially suitable for pouring refractories used in Steel Plants and other Steel Industries. The bricks are made in special process with semi-dry materials to uniformly maintain their sizes and quality. Special care is taken to employ only the proper type of raw materials.

 

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45 MT Capacity Tundish after Casting
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45 MT Capacity Tundish after Casting

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45 MT Capacity Tundish after Casting

Effective usage of refractory material depends upon securing stable furnace operation by matching the lining design and lining work of the refractory material to the operation conditions of the furnaces.

Alongwith supplying refractory materials to various customers we at ASSOCIATED REFRACTORIES & MINERALS also provide comprehensive technological services from design to furnace building which comprises

  • Selection of optimum material quality
  • Maintenance and control of refractory quality
  • Design (profile and refractory combination) and lining work (furnace building and repairing)
  • Technical development keeping pace with the change and improvement in furnace operating conditions.

Armed with considerable expertise in the field our competent and committed technical service team render all help to our customers towards achieving excellent service life of furnaces.

Product Details :

Product

AP

BD

ZrO2

Nozzle

20

3.5

56


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Refractory Shapes
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Refractory Shapes

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Refractory Shapes for Cement & Steel Industries

TYPE

AL2O3% (Min.)

Fe2O3%
(Max)

A.P.%
(Max.)

B.D.
(Gms/cc)

C.C.S.
(kgf/cm2)

Refracto-
riness
(O.C.)/0C
(Min.)

R.U.L. Ta0C
(Min.)

P.L.C.%
(Max.)

Associated-HG-40

40

2.5

22

2.20

400

32/1717

1420

+/-1.0 at
14500C/2hrs

Associated-45-D

45

2.0

20

2.25

450

33/1743

1450

+/-1.0 at
14500C/2hrs

Associated-50

50

2.8

23

2.30

400

32.5/1724

1400

+/-1.0 at
1450 0C/2hrs.

Associated-50-S

50

2.0

21

2.35

450

34/1763

1450

+/-1.0 at
15000C/2hrs

Associated-55

55

3.0

23

2.40

400

33/1743

1430

+/-1.5 at
14500C/2hrs

Associated-60

60

3.0

23

2.45

400

34/1763

1440

+/-2.0 at
15000C/2hrs

Associated-60 (LF)

60

2.5

21

2.50

500

35/1785

1450

+/-2.0 at
15000C/2hrs

Associated-62-D

62

2.0

18

2.60

700

36/1804

1500

+/-1.0 at
15000C/2hrs

Associated-70

70

3.2

22

2.65

500

35/1785

1450

+/-2.0 at
15000C/2hrs

Associated-70 (LF)

70

2.5

22

2.65

550

37/1820

1480

+/-2.0 at
15000C/2hrs

Associated-75 (S)

75

2.5

22

2.70

600

35/1785

1470

+/-2.5 at
15000C/2hrs

Associated-80

80

2.5

21

2.75

600

37/1820

1480

+/-2.5 at
15000C/2hrs

NOTE: SIZE TOLERANCE +/-1.5% or 2mm WHICHEVER IS GREATER THE ABOVE DATA ARE PERTAINING TO AVG. TEST VALUES OF MACHINE PRESSED STD. BRICKS.

 

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Refractories Expendable Shapes
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Refractories Expendable Shapes

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EXPENDABLES

  • Spouts
  • Tubes
  • Plungers
  • Stirrers
  • Orifice rings

 

SPECIAL ALUMINA ZIRCON PRODUCT


Principal phase Corundum zircon
Secondary phases Mullite and silicate



CHEMICAL ANALYSIS %
Al2O3 75.5
ZrO2 11
SiO2 12



PHYSICAL CHARACTERISTICS

Bulk Density 2,95
Open Porosity 19%
Cold Crushing Strength 100 Nmm-2
Refractoriness under load 0,5% 1630oC
Coefficient of expansion at 1000oC 6,3.10-6K-1



TYPICAL APPLICATIONS

Expandables for soda-lime glass, bottles production.




HIGH ALUMINA

Principal Phase Mullite
Secondary Phases Corundum and silicate phase



CHEMICAL ANALYSIS %
Al2O3 73
SiO3 25
Fe2O3 0,6
Others 1,4



PHYSICAL CHARACTERISTICS

Bulk Density 2,32
Open Porosity 25%
Refractoriness under load 0,5% ~ 1600oC
Coefficient of expansion at 1000oC  = 5,5.10-6K-1
Thermal conductivity at 1000oC  = 1,4 Wm-1K-1
Thermal shock resistance  = poor



TYPICAL APPLICATIONS

Soda-Lime Glass Ware

All types of expandables :

Tubes

Plungers

Stirrers

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INSULATION REFRACTORIES
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INSULATION REFRACTORIES

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We are a 1996 commenced manufacturer and exporter of the domain, indulged in offering a quality approved assortment of Insulation Refractories to our respected clients. Designed by using from pure & synthetic raw materials with utmost precision and accuracy, these refractories are highly used for various applications at service temperatures ranging from 1250oc to 1850oc. Our offered range of Insulation Refractories is well known for their low thermal conductivity and providing uniform pore size and distribution.

Features

 

  • Excellent refractoriness
  • Low shrinkage and creep
  • High structural strength

Further Details

ASSOCIATED BONDED INSULATION REFRACTORIES ARE MANUFACTURED FROM PURE AND SYNTHETIC RAW MATERIALS  ENSURING CONSISTENTLY HIGH QUALITY. THEY ARE SUITABLE FOR APPLICATIONS AT SERVICE TEMPERATURES RANGING FROM 1250oC TO 1850oC. MOST OF THE CLAY-BASED CONVENTIONAL REFRACTORIES ARE NOT RECOMMENDED FOR TEMPERATURES BEYOND 1550oC.

OUTSTANDING FEATURES :

  • VERY HIGH REFRACTORINESS
  • LOW SHRINKAGE AND CREEP
  • HIGH STRUCTURAL STRENGTH
  • HIGH RESISTANCE TO REDUCING ATMOSPHERE
  • LOW THERMAL CONDUCTIVITY
  • UNIFORM PORE SIZE AND DISTRIBUTION

 

USER INDUSTRIES

APPLICATION

  • CERAMIC METALLURGICAL INDUSTRIES CARBON BLACK, SPONGE IRON  

HIGH TEMPERATURE KILN HOT FACE LINING

  • CERAMIC METALLURGICAL INDUSTRIES 

LABORATORY KILN HOT FACE LININGS

  • FERTILISER

PRIMARY REFORMER AND HYDROGEN TRANSFER LINES

  • STEEL  

BLAST FURNACE STOVE

  • FERTILISER AND POWER GENERATION  

HIGH TEMPERATURE AIR PRE-HEATERS AND SECONDARY REFORMER COLD FACE

  • POWDER METALLURGY  

PUSHER TYPE FURNACE LINING

 

PRODUCT

COLD FACE

HOT FACE

H.F.I

H.F.K

H.F-40 LBD

H.F.-50

H.F-60

H.F-60 LBD

H.F-70

H.F-90

AL2O3

22

25

30

38-40

40

50

60

60

70

90

SIO2

78-80

70-75

65-70

55-60

55-60

45-50

35-40

35-40

25-34

-

FE2O3 (MAX)

3

2

2

2

1

1.2

1.5

1

0.5

0.2

MAX.HOT FACE SERVICE TEM (oC) 

800

1000

1260

1360

1400

1450

1450

1550

1600

1750

BULK DENSITY (GM/CC)

8-9

8-9

  0.95 -1.05

1.0-1.10

0.55

0.75-0.80

1.1

0.85

1.1-1.2

1.3-1.5

APPARENT POROSITY MIN.

 

 

 

 

 

 

 

 

 

 

COLD CRUSHING STRENTH (KG/CM2)

24

22

15-20

15-30

7

15-30

25

35-50

35-50

60-90

REHEAT CHANGE @ 1450oC FOR 24 HOURS (MAX)(%)

 

 

 

 

 

 

 

 

 

 

THERMAL CONDUCTIVITY AT HOT FACE TEMPERATURE (W/MoK)

800oC

 

 

0.38

0.45

0.2

0.35

0.39

0.35

0.38

0.39

1000oC

 

 

 

 

 

 

0.46

3.9

0.64

1.33

1200oC

 

 

 

 

 

 

 

 

 

 

RECOMMENDED LAYING MORTARS

INS 20

INS 25

INS 30

INS 40

INS 40

INS 50

INS 60

INS 60

INS 70

INS 90

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Fire Clay
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Fire Clay

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AVERAGE DATA OF FIRECLAY AND HIGH ALUMINA MORTARS
APPLICATION FOR LAYING FIRECLAY & HIGH ALUMINA BRICKS






Properties

Al2O3 + TIO2% Min

   Fe2O3%    Max

RefractorinessoC Min

Setting

ASSOCIATED B30

30

3.0

1650

Ceramic

 

 

ASSOCIATED B33

33

3.0

1690

Ceramic

 

 

ASSOCIATED B36

36

2.5

1700

Ceramic

 

 

ASSOCIATED EXPAN B36

36

2.5

1717

Ceramic

 

 

ASSOCIATED B38

38

2.0

1717

Ceramic

 

 

ASSOCIATED B45

45

2.0

1724

Ceramic

 

 

ASSOCIATED B50

50

1.8

1750

Ceramic

 

 

ASSOCIATED B60

60

1.6

1763

Ceramic

ASSOCIATED B70

70

2.2

1785

Ceramic

 

 

ASSOCIATED B80

75-80

2.0

1785

Ceramic

 

 

 

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Average Data of Conventional Castable
* INCLUDES   HIGH   ALUMINA  VARIETIES  LIKE ASSOCIATED 60(K), ASSOCIATED 50(C) ,ASSOCIATED 90(A)   DENSE HOT  FACE CASTABLES.  HYDRAULIC  SETTING, EXCELLENT   THERMAL  STABILITY. FOR  RAPID HEAT CURING  TO REDUCE  DOWNTIMES,  ASSOCIATED  A/FH (WHYTHEAT A).  ALSO  ASSOCIATED "A" SUPER (WHYTHEAT A)  FOR CRITICAL  APPLICATIONS DEMANDING SUPERIOR ABRASION AND SPAL RESISTANCE AND LONGER DURABILITY.
* FIRECRETE - DENSE LOW ALUMINA CASTABLE. MEDIUM TEMPERATURE APPLICATION UP TO 1450OC. AVAILABLE IN ASSOCIATED-45,ASSOCIATED-45S,ASSOCIATED-70 VARIETIES

Properties

Brand Name

ASSOCIATED-  45       (FIRECRETE NORMAL) 

ASSOCIATED -45S    (FIRECRETE SPECIAL)

ASSOCIATED-   50C      (WHYTHEAT C) 

ASSOCIATED-   60K     (WHYTHEAT K)

ASSOCIATED-    70       (FIRECRETE SUPER)

ASSOCIATED -    90A     (WHYTHEAT A)

 

 

 

 

 

 

 

Maximum Service Temp oC

1450

1400

1500

1600

1450

1750

Grading MM

0-5

0-5

0-5

0-5

0-5

0-5

PLC % 2 hrs.

+1.0 (1500oC)

+0.8 (1500oC)

+1.0 (1500oC)

+1.0 (1500oC)

+1.0 (1500oC)

+1.0 (1500oC)

Setting 

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

CCs Kg/Cm2 at 110oC

250

450

450

400

400

600

Dry Density gms/cc

2.15

2.25

2.20

2.20

2.50

2.80

Refractoriness oC Min

1580

1450

1650

1680

1680

1800

Al2O3 % Min.

46

46

50

62

70

90

Fe2O3 % Max.

4.0

4.0

1.5

1.0

5.0

0.8

 

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Calcium Silicate Board
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Calcium Silicate Board

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Since the inception of our company before 18 years, we have acquired a strong foothold in the market as the innovative manufacturer and exporter of Calcium Silicate Board. These boards are offered in various specifications and are designed as per Indian & international quality standards. Our Calcium Silicate Board is widely used in refineries & petrochemicals, power plants, fertilizers, iron & steel, sponge iron, cement and sugar industries for different applications.

Features:

  • Suitable for temperatures upto 980OC
  • High mechanical strength
  • Fire resistant

MAJOR APPLICATIONS :
POWER PLANTS, FERTILIZERS, REFINERIES & PETROCHEMICALS, IRON & STEEL, SPONGE IRON, CEMENT, ALUMINUM, FURNACES, CERAMICS & GLASSWARE, SUGAR ETC.


CALCIUM SILICATE THERMAL INSULATION BLOCKS AND PIPE COVERINGS :
(HYSIL)
SUITABLE FOR TEMPERATURES UPTO 980OC.
LOW THERMAL CONDUCTIVITY.
LOW BULK DENSITY 250 KG/M3.
HIGH MECHANICAL STRENGTH.
QUALITY AS PER INDIAN & INTERNATIONAL STANDARDS.
FIRE RESISTANT.
IMMUNE TO REPEATED WATER-WETTINGS.
CONSISTENT PHYSIO-THERMAL PERFORMANCE.
LONG SERVICE LIFE SPANING DECADES.


BLOCKS (HYSIL) :
IDEAL REPLACEMENT TO CONVENTIONAL INSULATING BRICKS AND FIBROUS INSULATION , AVAILABLE IN LARGE SIZES I.E. 900X600MM AND IN THICKNESS OF 25MM TO 100MM. THE LARGER BLOCK SIZE ENABLES FEWER JOINTS AND FASTER INSTALLATION.


PIPE COVERINGS (HYSIL)
A PREFORMED RIGID MATERIAL , RESISTANT TO FOOT TRAFFIC AND MECHANICAL ABUSE. SUITABLE FOR INDOOR AND OUTDOOR INSTALLATION  IN VARIOUS PROCESS PLANTS WITH NO MAINTENANCE COST OVER THE ENTIRE SERVICE LIFE .


PLUS
FREE HEAT AUDIT SERVICES ON EXISTING INSTALLATIONS.

 
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Fused Mullite
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Fused Mullite

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Abiding by the ethical norms of the industry, we are engrossed in manufacturing and exporting an extensive range of Fused Mullite. Manufactured using best quality raw materials, these mullites are suitable for casting all type of metals and alloys. The offered mullites are provided to the customers in variety of size fractions as per the requirements of our esteemed clients. Our clients can avail this Fused Mullite from us at pocket friendly price.     

Features

  • High thermal stability
  • Low reversible thermal expansion
  • Resistance to slag attack at high temperatures

ASSOCIATED FUSED MULLITE

The start of yet another mullite  fusion in an electric arc furnace at Associated.

After cooling , crushing and grading carried out under strict quality control at every stage the resultant grain is formed of massive crystals. Their size gives Associated Fused Mullite its properties of high thermal stability , low reversible thermal expansion , and resistance to slag attack at high temperatures.

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Insulating Castable
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Insulating Castable

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Owing to our extensive years of industry experience and profound market understanding, we are manufacturing and exporting wide gamut of Insulating Castable. Ideally used to conserve heat in furnaces, these are processed using high grade chemical compounds and modular technology at our premise. Our entire range of product is widely acclaimed among our clients due to its long shelf life and purity. We also assure to check this Insulating Castable before final dispatch.   

Features


  • Light but adequately strong
  • Low conductivity
  • Perfect heat insulation

 


MEDIUM & HIGH PURITY INSULATING CASTABLES
BRAND NAME ARM               IN CAST - 40 ARM               IN CAST - 70 ARM               IN CAST - 90 ARM                IN CAST - 110 ARM              IN CAST -130 ARM               IN CAST - 150 ARM               IN CAST-11 Li ARM               IN CAST-11Liz ARM               IN CAST-13 Li ARM               IN CAST-13 LT
Nature of Bond Installation HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING HYDRAULIC TAMPING
MAXIMUM SERVICE TEMPERATURE 1000oC 1100oC 1200oC 1300oC 1350oC 1350oC 1350oC 1300oC 1400oC 500oC
WATER REQUIRED FOR CASTING 80 - 100% 60 - 65% 38 - 43% 29 - 34% 26 - 31% 23 - 28% 30 - 35% 40 - 45% 30 - 35% -
MAXIMUM GRAIN SIZE 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm -
CHEMICAL ANALYSIS%                    
Al2O3 (Min.) - - - - - - 43.00 42.00 44.50 -
Fe2O3% (Max) 11.00 8.50 6.00 3.50 3.50 3.20 1.50 1.20 1.50 2.50
PHYSICAL PROPERTIES                    
Dry Density gms/cc









at 110oC/24hrs. (Max.) 0.55 0.85 1.00 1.25 1.45 1.60 1.25 1.00 1.45 1.3-1.4
C.C.S. kgf/cm2









at 110oC/24hrs. (Min.) 4 12 15 35 50 90 45 15 50 90-100
at 800oC/24hrs. (Min.) - 4 6 25 30 60 - - - 45-50
at 1100oC/24hrs. (Min.) - 6 - 25 30 60 30 8 30 at 500oC
at 1200oC/24hrs. (Min.) - - 10 - - - - - - -
at 1300oC/24hrs. (Min.) - - - 40 50 70 - - - -
at Service Temp. (Min.) 2 - - - - - 50 15 50 -
% RETAINED ON MAX SIZE (Max.) - 5 5 5 5 5 - - - -
THERMAL PROPERTIES                    
REFRACTORINESS (Ort/oC) (Min.) - 12/1337 14/1398 14/1398 14/1398 15/1430 14/1398 14/1398 15/1430
P.L.C. %









at 500oC/3hrs.(Max.)

 - - - - - - - - - +/-0.5

at 800oC/3hrs.(Max.)

 +/-0.40 +/-0.80 +/-0.60 - - - - - - -
at 1100oC/3hrs. (Max.) - +/-1.20 - +/-0.20 +/-0.20 +/-0.20 +/-0.20 +/-1.00 +/-0.20 -
at 1200oC/3hrs. (Max.) - - +/-1.00 - - - - - - -
at 1300oC/3hrs. (Max.) - - - +/-1.00 +/-0.80 +/-1.00 - - - -
at Service Temp. (Max.) +/-0.60 - - - - - +/-1.00 +/-1.50 +/-0.80 -
THERMAL CONDUCTIVITY









Kcal/m/hr/oC 500oC HF (Max.) 0.1 0.18 0.28 0.31 0.33 0.44 0.34 0.22 0.4 -
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Refractory Modules
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Refractory Modules

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MODULES
Size Z
S
     A                                 B
Anchored                  Veneer
Cerlock
Cermax
Maximum use / Grade Temperature , Deg.C 1450
1300
Dimensions ,mm unless stated * 305 x 305
* 305 x 305
Other sizes and shapes on request.
Thickness , mm 100 , 150 , 200 , 250 , 300
Other thickness on request.
Density , kg/m3 (Ibs / cuft) * 160 (10) , 192(12)
* 128(8) , 160(10)
Other densities on request.
Thermal conductivity at mean temp. of 550 Deg. C , w/mo (BTU in /hrftoF) 0.12 (0.84) for 160 kg/m3
Application * High temp. lining for heaters , furnaces ,
   reformers, kilns , soaking pit seals. 
* Hot face veneering over existing brick or
   monolithic refractory lining in furnaces,
   heaters , Kilns, etc.
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Contact Details

ASSOCIATED REFRACTORIES & MINERALS
BH-480 (EAST), SHALIMAR BAGH, Delhi - 110088, India
Phone :32961757
Fax :91-11-27496933
Mr. Praveen Kumar Rajgarhia (Proprietor)
Mobile :+919811113493
trade india member
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